煤矿区煤层气“一井三用”抽采模式与关键技术

Coalbed methane drainage model and key technology for “one surface well used in three field” in coal mining areas

  • 摘要: 针对煤矿规划区地面超前预抽井在煤炭采掘引发覆岩运移致使其井筒失稳、报废率高等问题,本研究基于煤矿区“四区联动”井上下联合抽采模式开展煤层气地面井“一井三用”抽采技术研发与示范,旨在实现同一地面井在采前预抽、采中协同抽采与采空区残余煤层气回收过程中的全生命周期,提高煤层气地面井井筒服役年限与抽采效率。依托晋能控股集团岳城矿高瓦斯厚煤层分层开采工程,选取该矿2301工作面地面预抽井为对象,开展覆岩运移与井筒响应协同研究,分析“一井三用”条件下地面井井身结构受力与抽采通道演化特征。基于采空区覆岩“横三区、竖三带”运移理论,揭示不同采动阶段井筒所处应力区段与潜在破坏部位,提出井筒局部防护与筛管段保护组合技术,形成由安全防护筛管及割缝套管组成的井筒防变形体系。结合上分层回采后覆岩移动与裂隙演化特征,构建地面预抽井改造再利用工艺流程。工程应用结果表明:将地面井布置于地表沉降拐点连线并适当偏向采场中心的位置,可有效规避采动核心影响区,保障井筒稳定性;通过在井口悬挂、并在覆岩裂隙带内布设割缝套管的改造方式,构建了“井筒-割缝套管-射孔套管-覆岩裂隙”四位一体的高效瓦斯运移通道;在上分层回采后,位于“O”形圈内、背斜构造处以及距回风巷0.2~0.4倍工作面斜长范围内的预抽井可实现“一井三用”。应用该技术,岳城矿改造地面井累计抽采煤层气5 856.5×104 m3,甲烷平均体积分数达51.1%,实现了采前预抽井向采中与采后抽采的功能延伸。通过“一井三用”,2301工作面上隅角瓦斯浓度最大值由0.77%降至0.45%,最小值由0.22%降至0.06%,平均浓度由0.34%降至0.25%,上隅角瓦斯超限现象得到了有效控制,为岳城矿的安全生产与瓦斯减排提供了技术支撑。研究形成的“一井三用”抽采模式与井筒保护—通道构建一体化技术,为高瓦斯矿区地面井多阶段连续利用和煤—气协同开发提供了可借鉴的技术思路。

     

    Abstract: In order to realize the whole life cycle of the same surface well in the process of pre-mining, in-mine cooperative drainage and residual coalbed methane recovery in the goaf, and improve the service life and gas drainage efficiency of the wellbore of the coalbed methane surface well. Relying on the stratified mining project of high gas thick coal seam in Yuecheng Mine of Jinneng Holding Group, the surface pre-pumping well of the 2301 working face of the mine was selected as the object, and the collaborative research on overlying strata movement and wellbore response was carried out, and the structural stress and drainage channel evolution characteristics of the surface well under the condition of “one surface well used in three field” were analyzed. Based on the migration theory of “horizontal three zones and vertical three belts” in the goaf, the stress section and potential failure site of the surface well at different mining stages are revealed, and the combination technology of local protection of the wellbore and the protection of the screen pipe section is proposed to form a wellbore anti-deformation system composed of safety protection screen pipe and cut seam casing. Combined with the characteristics of overlying strata movement and fracture evolution after upper stratified mining, the transformation and reuse process of surface pre-pumping wells is constructed. The engineering application results show that: The surface well is arranged at the inflection point of surface subsidence and appropriately biased to the center of the stope, which can effectively avoid the influence area of the mining core and ensure the stability of the wellbore. By hanging at the wellhead and laying the cutting casing in the fractured zone, a four-in-one efficient gas migration channel of “wellbore-cutting casing-perforating casing-overlay fracture” is constructed. After the upper layered mining, the pre-pumping well located in the “O” circle, at the anticline structure and within the oblique length of 0.2-0.4 times the working face from the return air lane can achieve “one surface well used in three field”. Applying this technology, the surface wells of Yuecheng Mine have extracted a total of 5 856.5×104 m3 of coalbed methane, with an average methane concentration of 51.1%, which realizes the extension of the function of pre-mining pre-extraction wells to in-mining and post-mining extraction. Through “one well and three uses”, the maximum gas concentration in the upper corner of the 2301 working face was reduced from 0.77% to 0.45%, the minimum value was reduced from 0.22% to 0.06%, and the average concentration was reduced from 0.34% to 0.25%. The integrated technology of “one surface well used in three field” gas drainage mode and wellbore protection and channel construction has been researched and formed, which provides a technical idea for the multi-stage continuous utilization of surface wells and the coordinated development of coal-gas in high-gas mining areas.

     

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