柔性刀具冲击破煤应力场演化及裂纹扩展规律

Stress field evolution and crack extension law of coal breaking with flexible cutting tools

  • 摘要: 柔性刀具扩孔是煤层卸压增透的新式技术手段,为解决现阶段柔性刀具破煤能力不足难题,基于动能一定的前提条件下,通过优化柔性刀具结构参数提高破煤性能。为此,建立了二维柔性刀具破煤数值模型,明确了破煤过程煤体应力场演化和裂纹扩展特征,从细观尺度研究不同安装角度、刀齿数量和刀齿间距对煤体应力演化和裂纹发育规律的影响,明确了动能统一条件下刀齿数量对煤体破坏过程能量演化规律的影响,揭示了安装角度和刀齿间距对煤体裂纹扩展影响机制。结果表明:煤体应力波受刀齿安装角度影响表现为不规则传播,安装角度0°~20°时为冲击破煤,中间裂纹和侧向裂纹以冲击点为中心向周围辐射,裂纹数量分布均匀;25°~40°时为冲击−磨削破煤,冲击作用占主导地位,侧向裂纹发育,刀齿载荷出现双峰值,安装角度35°时破碎面积最大;动能一定条件下,随着刀齿数量增加能量转化时间缩短、煤体破碎面积增大,双刀齿冲击煤体应变能峰值和应变能集中程度更高,更利于裂隙的快速发育和连通;双刀齿冲击在煤体内部形成连通弧形压应力区,2个冲击点之间力链相互沟通为颗粒间裂隙形成提供前提条件,进而提高煤体破坏效果;存在最优刀齿安装角度,能够改善力的传递效果使煤体破碎面积最大,存在最优刀齿间距,使破碎区域相互连通,充分发挥双刀齿协同破煤作用。

     

    Abstract: Flexible cutting tools reaming is a new method of coal seam unloading pressure and enhancing permeability, in order to resolve the problem of insufficient ability of flexible cutting tools breaking coal at the present period, improve the performance of coal breaking by optimizing the structural parameters of flexible cutting tools under certain kinetic energy. Therefore, 2D numerical model of coal breaking by flexible cutting tools is established to clarify the evolution of coal stress field and crack extension characteristics within the process of coal breaking, investigate the effects of different installation angles, number of cutting teeth and cutting tooth distance on the stress evolution and crack formation of coal body from the mesoscopic scale. Clearly defined the effect of the number of cutting teeth on the energy evolution law of the coal breaking process in kinetic-energy unity condition, and reveal the mechanism of influence between installation angle and cutting tooth distance on the crack extension of the coal body. Results show that the coal body stress wave is affected by the installation angle of cutting tooth as abnormal propagation, the installation angle of 0°~20° is impact breaking coal, the middle cracks and side cracks radiate around by the impact point, and crack quantity is distributed uniformly. At 25°~40° is the impact-abrasive coal breaking, the impact effect is dominated, side cracks are developed, and double peaks of cutting tooth loads occurred, maximum crushing area at 35° installation angle. Under certain kinetic energy, with increase the number of cutting teeth, the energy conversion time is decreased, and the area of coal breaking is increased. The strain energy peak and strain energy concentration of the double cutting teeth become better, improved rapid development and connectivity of fractures. Double cutting tooth impact forms a connecting curved compression stress area inside the coal body. Force chains connect between the two impact points and provide preconditions for the formation of fractures between particles, thus improving the damage effect of coal break. There exists the optimal cutting tooth installation angle to improve the force transmission effect so that the coal body breaking area is maximized, and there exists the ideal cutting tooth spacing to connect the breaking area with each other, fully utilizing the cooperative coal breaking effect of the double cutting teeth.

     

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