基于深度迁移学习的燃煤锅炉烟气流量预测及智能诊断

Prediction and intelligent diagnosis of flue gas flowrate from coal-fired boilers based on deep learning and transfer learning

  • 摘要: 燃煤锅炉烟气流量数据的可靠性是实现火电机组碳排放精准计量的重要前提。然而,流场的不均匀性、测点位置的选择以及取样管堵塞等问题,给烟气流量的准确监测带来挑战。针对烟气流量在线监测存在的难题,提出建立基于Transformer的多变量时间序列模型,以实现烟气流量的在线预测与数据诊断。首先,从我国某660 MW典型燃煤机组中采集了25 d的烟气流量数据以及相应的运行工况参数,建立了Transformer烟气流量预测模型。模型对于烟气流量的预测效果,在训练集和测试集上的回归系数R2均高于0.9,且预测精度显著优于随机森林、人工神经网络等非时序机器学习模型,以及长短期记忆网络等递归神经网络模型。结果表明:Transformer烟气流量预测模型可以准确建立机组运行工况变量与烟气流量之间的动态映射关系。然后,采用迁移学习方法,实现了将660 MW燃煤机组上已训练好的Transformer源模型迁移至另一台630 MW燃煤机组烟气流量预测的泛化应用。仅采用630 MW机组0.5 d连续运行的数据进行迁移训练,准确预测了后24.5 d的烟气流量数据,预测精度R2达到0.84。结果表明,Transformer迁移学习模型具有较优的烟气流量预测性能,且迁移学习方法大幅度提高了模型的训练效率。最后,基于Transformer模型对于烟气流量良好的时序性预测性能,进一步实现了对燃煤机组烟气流量数据的智能诊断。

     

    Abstract: The reliability of flue gas flowrate data is a critical prerequisite for achieving accurate carbon emission measurement. However, issues such as the inhomogeneity of the flow field, the selection of measurement points and the clogging of the sampling tubes contribute to challenges to the accurate monitoring of flue gas flowrate. To address these issues in online flue gas flowrate monitoring, this study proposes to establish a multivariate time series Transformer model to achieve online prediction and data diagnosis of flue gas flowrate. Firstly, 25 d of flue gas flowrate data and corresponding operating condition parameters were collected from a typical 660 MW coal-fired unit in China to establish the Transformer flue gas flowrate prediction model. The model demonstrates excellent performance in predicting flue gas flowrate, with R2 exceeding 0.9 on both the training and test sets. Its performance was significantly superior to that of non-time series machine learning models such as random forest and artificial neural network, as well as recurrent neural network models such as long short-term memory network. These results indicate that the Transformer-based flue gas flowrate prediction model can accurately establish a dynamic mapping relationship between unit operating condition parameters and flue gas flowrate. Then, a transfer learning approach was adopted to transfer the pre-trained Transformer source model from the 660 MW coal-fired unit to the generalized application of flue gas flowrate prediction in another 630 MW coal-fired unit. Using only 0.5 d of continuous operating data from the 630 MW unit for transfer training, the model accurately predicted the subsequent 24.5 d of flue gas flowrate, achieving R2 of 0.84. Results indicate that the transferred Transformer model demonstrates superior performance in flue gas flowrate prediction, while the transfer learning method significantly improves the model’s training efficiency. Finally, based on the favorable performance of Transformer model in the prediction of flue gas flowrate, the model was further used to implement the intelligent diagnosis on flue gas flowrate data of coal-fired units.

     

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