西部矿区大空间矸石非密实充填开采理论与关键技术

Theory and key technology of efficient solid backfilling of large-scale mining space working face in western mining area

  • 摘要: 西部矿区高产高效集约化生产模式是国家能源战略的重要发展方向,大空间工作面高效开采是实现该模式的核心路径。然而,大空间工作面开采带来的大规模煤矸石外排与强矿压显现等问题愈发严峻,严重制约着矿区生态环境保护与资源安全高效开发协同发展。充填开采是实现矸石高效处置和矿山压力控制的重要途径,但现有充填方法的生产效率、矸石处置量、充填高度,均难以满足大空间工作面高效开采及矸石快速消纳的需求。为此,提出了西部矿区大空间矸石非密实充填方法,阐述了其技术内涵,分析了大空间非密实充填开采的关键难题,即大空间低充实率覆岩结构演变复杂、非密实充填工作面强矿压难以控制,并据此构建了大空间矸石非密实充填技术体系;探讨了非密实充填体力学特征与长期承载性能演变机制、大空间非密实充填覆岩结构时空演化规律、非密实充填体−支架−围岩协同承载控顶机理等关键科学问题;分析了充填材料高效制备与大流量输送技术、大空间矸石非密实充填液压支架研发、大空间高效采充一体化工艺、大空间开采强矿压控制技术、大空间非密实充填效果全方位监测方法等关键技术问题。大空间矸石非密实充填方法创新了煤炭高效生产与矸石规模化处置协同模式,完善了大型矿井充填开采技术体系,在矸石规模化处置、采充效率提升、采场强矿压调控等方面具有广阔应用前景。

     

    Abstract: The high-yield and high-efficiency intensive production mode in western mining areas is an important direction of the national energy strategy, and high-efficiency mining in large-scale mining space working faces is the core path to realize this mode. However, the large-scale coal gangue discharge and strong strata pressure behaviors caused by mining in large-scale mining spaces are becoming increasingly severe, seriously restricting the coordinated development of ecological environment protection and safe and efficient resource development in mining areas. Backfill mining is an important approach to consume gangue and control mining pressure. However, existing backfill methods are difficult to meet the requirements of high-efficiency mining and rapid consumption of gangue in large-scale mining space working faces in terms of production efficiency, solid waste disposal capacity, and backfill height. To address this, a large-scale mining space gangue non-compacted backfill method for western mining areas is proposed. Its technical connotation is elaborated, the key challenges of large-scale mining space backfill mining working faces are analyzed, namely the complex evolution of overburden structure under low compaction rate in large-scale mining spaces and the difficulty in controlling strong strata pressure in non-compacted backfill working faces, and a large-scale mining space gangue non-compacted backfill technology system is established. Key scientific issues are discussed, including the evolution mechanism of mechanical characteristics and long-term bearing performance of the non-compacted backfill body, the spatio-temporal evolution law of overburden structure in large-scale mining space non-compacted backfill mining, and the roof control mechanism based on the cooperative bearing of non-compacted backfill body–support–surrounding rock. Key technical issues are analyzed, such as high-efficiency preparation and large-flow transportation technology of backfill materials, development of hydraulic supports for large-scale mining space gangue non-compacted backfill, high-efficiency mining-backfilling integration process in large-scale mining spaces, strong strata pressure control in large-scale mining space mining, and comprehensive monitoring of non-compacted backfill effects in large-scale mining spaces. This method innovates a collaborative mode of efficient coal production and large-scale disposal of gangue, improves the backfill mining technology system for large-scale mines, and has broad application prospects in large-scale disposal of gangue, improvement in mining and backfilling efficiency, and strong strata pressure regulation in stopes.

     

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