中空纤维纳滤Na+/Ca2+分离及矿井水短流程工艺构建

Hollow-fiber NF membrane for Na+/Ca2+ separation and a short-process treatment design of saline mine water

  • 摘要: 针对高矿化度矿井水除硬与脱盐工序流程长、成本高的问题,本研究评价了国产中空纤维纳滤膜H-N80与H-N90对Na+/Ca2+截留与分离特性,并模拟其用于优先除硬协同适度脱盐双段纳滤工艺构建的可行性。结果表明:H-N80与H-N90纯水渗透性分别为14.4与4.2 L/(m2·h·bar)(即1.44×106与4.2×105 L/(m2·h·Pa)),2款膜对Ca2+离子截留率均大于70%,同时允许Na+离子适度透过;在优化条件下(操作压力P = 5.0×105 Pa,进水流量Q = 7.1 L/min),单支膜组件(1812型号,膜面积1.0 m2)Na+/Ca2+分离因子分别为3.4与2.6,离子截留机制受尺寸筛分与道南效应共同调控。以高盐矿井水为研究对象,2款膜通量与脱盐率均随进水盐度(电导率:3 700 →17 000 →51 000 μS/cm)升高而下降;尽管H-N80截留分子量(400 Da)大于H-N90(200 Da),H-N80对阳离子截留率随盐度升高呈先升后降趋势,而H-N90则持续下降。推测H-N80经荷正电改性,通过“吸附−捕获”正反馈机制增强了对Na+和Ca2+离子的截留效果。以处理规模100 m3/h、产水回收率75%为边界条件,设计并对比了卷式与中空纤维2种构型的NF−NF工艺:中空纤维构型凭借高通量、强抗污技术优势,可免去软化–UF前置工序,且显著降低膜系统运行压力,吨水电耗降低75%、膜面积减少30%。中空纤维纳滤组合工艺有望替代传统的“软化—高密池—多介质过滤—膜分离”长流程,以实现矿井水大规模井下处理的工艺简化与效率提升。

     

    Abstract: To address the costly and long-chain treatment of saline mine water for hardness removal and desalination, hollow fiber nanofiltration (NF) membranes of H-N80 and H-N90 were assessed for Na+/Ca2+ rejection and selective separation, and a short process of dual-section NF was simulated. Pure water permeabilities were 1.44×106 and 4.2×105 L/(m2·h·Pa) (14.4, 4.2 L/(m2·h bar)) for H-N80 and H-N90, with Ca2+ rejection both > 70% and partial Na+ ions permeation. Under optimized conditions as working pressure P = 5×105 Pa and feed flow rate Q = 7.1 L/min, Na+/Ca2+ separation factors were found as 3.4 and 2.6 for H-N80 and H-N90, governed by both steric and Donnan effects. Membrane flux and desalination rate declined with increasing feed salinity (from 3 700→17 000→51 000 μS/cm). Despite a larger MWCO ( H-N80: 400 Da vs H-N90: 200 Da), H-N80 exhibited an initial rise then drop in cation rejection, whereas H-N90 declined continuously along with higher salinity. Positive-charge modification is proposed as the reason enhancing H-N80 membrane’s rejection to Na+ and Ca2+ via adsorption-and-capture interlayer mechanism. With treatment capacity of 100 m3/h and water recovery of 75%, modeling calculations indicated that hollow-fiber configured NF-NF process reduced energy consumption by 75% and membrane area by 30% in comparison to the typical spiral-wound NF. The combined hollow-fiber NF process is expected to replace the conventional long processes of “chemical softening – high-density clarifier – multi-media filtration – membrane separation”, thereby achieving for process integration and efficiency improvement for large-scale underground treatment of mine water.

     

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