弛张筛面与料群颗粒耦合运动状态演化规律及其对筛分过程的影响

Evolutionary patterns of the coupled motion between a flip-flow screen surface and particle groups and their impact on the screening process

  • 摘要: 弛张筛广泛应用于各工业领域的干法深度筛分环节,然而,目前弛张筛面上物料运动状态对其筛分过程的影响尚不明确,限制了弛张筛的进一步优化与广泛应用。通过搭建可用于观测弛张筛面与物料耦合运动的实验平台,基于高速摄像和目标追踪算法实现对物料及筛面的运动追踪;研究了弛张筛面与物料耦合运动状态随驱动频率的演化规律;分析了物料载荷与筛面张紧量对物料颗粒运动状态演化规律的影响;进一步探究了不同物料颗粒运动状态对弛张筛面上物料脱附、松散和透筛几个环节的影响。研究结果表明:物料载荷为4 kg,驱动幅值为6 mm时,在1.5~15 Hz驱动频率范围内,随着驱动强度由小到大,物料颗粒与筛面依次呈现相对静止、同周期运动、倍周期运动、混沌运动和惰性运动。其中,混沌运动状态下黏湿物料解聚效果较好,并且较大的松散度避免了二次黏附;黏湿物料在同周期、倍周期和惰性运动状态下筛分效率均小于50%,仅在混沌运动状态下筛分效率达70%。在6~15 Hz驱动频率范围内,通过减少物料载荷或增加筛面张紧量可使物料颗粒更容易产生混沌运动。上述研究结果对弛张筛的推广应用及性能优化具有一定指导意义。

     

    Abstract: Flip-flow screens are widely used in dry deep-screening processes across various industrial sectors. However, the influence of the material motion state on the flip-flow screen surface on the screening process remains unclear, which limits further optimization and broader application of flip-flow screens. An experimental platform capable of observing the coupled motion between the flip-flow screen surface and materials is established, and motion tracking of both the materials and the screen surface is implemented based on high-speed photography and target-tracking algorithms. The evolutionary patterns of the coupled motion state between the flip-flow screen surface and materials with varying driving frequencies are investigated. The effects of material load and screen surface tension on the motion patterns of particle groups are analyzed. Furthermore, the influence of different particle motion states on key stages such as material detachment, loosening, and penetration on the flip-flow screen surface is explored. The results indicate that under a material load of 4 kg and a driving amplitude of 6 mm, within the driving frequency range of 1.5 to 15 Hz, as the driving intensity increases, the particle-screen interaction successively exhibits relative static motion, synchronous periodic motion, period-doubling motion, chaotic motion, and inert motion. Among these, the chaotic motion state demonstrates effective disaggregation of moist and sticky materials, and a higher degree of loosening prevents re-agglomeration. The screening efficiency for moist and sticky materials remains below 50% under synchronous periodic, period-doubling, and inert motion states, while it reaches 70% only under chaotic motion. Within the driving frequency range of 6 to 15 Hz, reducing the material load or increasing the screen surface tension can facilitate the onset of chaotic motion in particle groups. The findings are expected to provide guidance for the improved application and optimization of flip-flow screens.

     

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