“掘−充−留”一体化技术路径探索及采动应力演化规律

Exploration of integrated “excavation-backfill-retention” technical path and evolution law of mining-induced stress

  • 摘要: 无煤柱开采是我国煤炭开采领域持续攻关的关键方向,以沿空留巷、“110/N00”工法、充填留巷“111”工法等为代表的创新成果显著推动了该技术的发展。现有技术主要通过回采期间构筑人工“隔离体”隔离采空区,竭力保留并维护原有回采巷道以供复用。然而,深入调研表明,当前技术面临四大核心挑战:长壁回采与“隔离体”构筑工序相互制约、“隔离体”可靠性不足且难以有效隔绝采空区危险源、复用巷道自身稳定性差以及维护成本高昂。为解决上述问题,基于现有成果,提出“掘−充−留”一体化采掘新工法。该工法核心在于掘进期间利用充填体置换区段煤柱,从根本上解决了工序制约难题,并提升了沿空巷道稳定性。研究阐明了新工法的技术原理与关键难点,创新性规划了“现有装备实现新工艺”与“创新配套装备实现新工艺”2个阶段的研究思路。鉴于现场示范的安全性与实施难度,提出了多元化技术路径:条带式“掘−充−留”、分步式“掘−充−留”、超宽断面式“掘−充−留”。在对比传统“121”工法的基础上分析了多元化技术路径的适用性,探讨了强弱组合充填结构、材料类型及其性能要求,明确了区段充填体需承受掘进及2次回采期间的采动影响,建立了充填体与围岩协同稳定力学模型,并划分了其从水化开始至2次回采完成后的全周期承载阶段。数值模拟揭示了区段充填体采动应力演化规律:随其宽度增加,中部区域垂直应力二次回采后从19 MPa显著降低至13 MPa,最终形成典型的“双驼峰形”分布特征。调研榆林某矿实际生产现状,提出了分步式“掘−充−留”推进1 800 m的工程示范方案,预计示范项目在节约矸石处置成本和回收煤柱增效方面可实现收益1 581.3万元,并同步形成2条完整的回采巷道,具备显著的经济与资源综合利用价值。“掘−充−留”工法的多元化技术路径能灵活实现不同宽度充填体对煤柱的置换,而强弱组合充填协同承载体系可同步处置煤基固废。研究为破解无煤柱开采技术瓶颈及矿区固废资源化利用提供了新思路。

     

    Abstract: Pillarless mining is a key research direction that has been continuously tackled in China’s coal mining field. Innovative achievements represented by gob-side entry retaining, “110/N00” mining methods, and backfill gob-side entry retaining (“111” mining method) have significantly promoted the development of this technology. Existing technologies mainly construct artificial “isolators” during mining to isolate goafs, striving to retain and maintain original mining gateways for reuse. However, in-depth investigations show that current technologies face four core challenges: mutual restrictions between longwall mining and “isolator” construction procedures, insufficient reliability of “isolators” which makes it difficult to effectively isolate goaf hazards, poor stability of reused gateways, and high maintenance costs. To address these issues, this study proposes a new integrated “excavation-backfill-retention” mining method based on existing achievements. The core of this method lies in replacing section coal pillars with backfill during excavation, which fundamentally solves the problem of process constraints and improves the stability of gob-side gateways. The study clarifies the technical principles and key difficulties of the new method, and innovatively plans a two-stage research approach: “realizing the new process with existing equipment” and “realizing the new process with innovative supporting equipment.” Considering the safety and implementation difficulty of on-site demonstration, three diversified technical paths are proposed: strip-type “excavation-backfill-retention”; stage-by-stage “excavation-backfill-retention”; extra-wide cross-section “excavation-backfill-retention.” The applicability of the diversified technical paths is analyzed by comparing with the traditional “121” mining method. The strong-weak composite backfill structure, material types, and their performance requirements are discussed. It is clarified that the section backfill must withstand the mining-induced impacts during primary mining and secondary mining. A mechanical model for the coordinated stability of backfill and surrounding rock is established, and the full-cycle bearing stages of the backfill from the initiation of hydration to the completion of secondary mining are divided. Numerical simulation is used to reveal the evolution characteristics of mining-induced stress in the section backfill: with the increase in its width, the vertical stress in the central area decreases significantly from 19 MPa to 13 MPa after secondary mining, eventually forming a typical “double hump” distribution characteristic. By investigating the actual production status of a coal mine in Yulin, an engineering demonstration plan for advancing 1 800 m with the stage-by-stage “excavation-backfill-retention” method is proposed. It is estimated that the demonstration project can achieve a benefit of 15.813 million yuan by saving gangue disposal costs and improving efficiency via coal pillar recovery, while forming two complete mining gateways, which has significant economic and comprehensive resource utilization value. The diversified technical paths of the “excavation-backfill-retention” method can flexibly realize the replacement of coal pillars with backfill of different widths, and the strong-weak composite backfill coordinated bearing system can simultaneously dispose of coal-based solid waste. This study provides new ideas for breaking through the technical bottlenecks of pillarless mining and realizing the resource utilization of solid waste in mining areas.

     

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