煤矿采动巷道冒顶机理及其关键控制技术与装备

Roof collapse mechanism and key control technology and equipment for mining-affected in coal mines

  • 摘要: 针对由于煤矿采动巷道围岩条件复杂、开采强度大、矿压显现强烈,导致巷道冒顶、大变形等动压现象频发的难题,深入探讨了煤矿采动巷道冒顶机理,揭示了煤矿采动巷道冒顶的直接原因和力学本质,建立了裂隙危岩坠落、松散岩体垮落、弱黏结复合顶板垮落、大变形巷道蝶叶型冒顶等巷道顶板灾害的情景模式,阐明了先天缺陷型和采动影响型2种巷道冒顶类型。在巷道冒顶机理的指导下,开发了系列覆盖巷道服务全周期、拥有自主知识产权的煤矿采动巷道冒顶控制的关键技术和装备:巷道顶板灾害隐患分级定位排查方法、巷道围岩状态感知技术和支护设计智能决策系统、配备有集束式架载锚杆钻机群的综掘液压支架临时支护系统、以“悬臂式掘进机+综掘掩护支架+架载有轨锚杆钻机”为核心的掘进工作面“三机”配套新模式、异形变孔径钻进锚固增效技术、大变形抗冲击韧性锚索、可折叠无反复支撑超前支架等,阐明了各项自主技术的研发背景、关键创新和良好应用效果,解决了复杂条件煤巷冒顶机理、冒顶隐患定位排查预警、全周期顶板安全支护与控制等关键难题,实现了冒顶隐患可视化智能分析和巷道差异化支护设计,对于从源头上消除掘进空间和采动影响期间巷道冒顶安全隐患,提升我国煤矿灾害防治水平,保障国家能源安全具有重要意义与广阔应用前景。

     

    Abstract: In response to the challenges posed by complex surrounding rock conditions, high mining intensity, and significant strata pressure in coal mine mining-induced roadways—which often result in dynamic pressure phenomena such as roof collapse and large deformations—the mechanism of roof collapse has been systematically investigated. The direct causes and the mechanical essence underlying roof failures in such environments are revealed. Scenario-based models of roadway roof disasters have been developed, encompassing fractured hazardous rock falls, loose rock mass collapses, weakly bonded composite roof failures, and butterfly leaf-type roof collapses in severely deformed roadways. These models clarify two primary categories of roof collapse: inherent defect type and mining-induced type. Guided by these findings, a suite of key technologies and equipment—each with independent intellectual property rights—has been designed to control roof collapse throughout the entire service cycle of coal mine roadways. These include a grading and positioning investigation method for roof disaster hazards, intelligent perception technology for roadway surrounding rock conditions and an intelligent decision-making system for support design, and a comprehensive hydraulic temporary support system for excavation, equipped with clustered frame-mounted bolt drilling rigs. Additionally, a novel “three-machine” coordination model has been developed for excavation working faces, integrating a boom-type roadheader, a comprehensive excavation shield support, and a frame-mounted rail-bound bolt drilling rig. Further advancements include irregular variable-aperture drilling for enhanced anchorage, large-deformation impact-resistant tough anchor cables, and foldable non-redundant advance supports. Their research and development background, core innovations, and successful applications are further detailed. Collectively, these innovations address key issues such as the mechanisms of roof collapse under complex geological conditions, the positioning and early warning of potential roof hazards, and the implementation of full-cycle roof safety support. The resulting system enables visual and intelligent analysis of roof collapse risks and differentiated support design for various roadway conditions. This work holds substantial significance and broad application prospects for eliminating roof collapse hazards at their source, enhancing coal mine disaster prevention and control capabilities in China, and safeguarding national energy security.

     

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