煤气化渣基碳硅复合材料制备过程中重金属迁移转化与控制技术

Heavy metal migration, conversion and control technology in the preparation of coal gasification slag-based carbon-silicon composites

  • 摘要: 煤气化渣作为煤炭转化过程的主要固废,其资源化利用途径及重金属污染控制是“双碳”背景下我国现代煤化工行业可持续发展面临的关键挑战。一项研究聚焦于煤气化渣制备高附加值碳硅复合材料这一技术路线,系统综述了煤气化渣制备碳硅复合材料过程中重金属的迁移转化行为及其环境风险控制策略,旨在实现煤气化渣的“减污降碳、协同增效”资源化利用。首先,阐明了煤气化渣的矿物组成、孔隙结构及重金属(如Cd、Pb、Zn等)赋存特征,指出其矿物组成复杂、孔隙结构发达及细渣中富集的高活性重金属以非残渣态为主,易在酸浸、煅烧等工艺中释放;其次,深度剖析了煤气化渣制备碳硅复合材料的多种方法和途径,对比了填埋、建材利用和复合材料制备3种资源化路径,强调碳硅复合材料的近零污染与组分高值化(高比表面积、功能化特性)在吸附、催化等领域的应用优势;最后,揭示了制备碳硅复合材料过程中重金属的迁移机制,包括高温挥发(Hg、Cd富集于飞灰)、酸洗破坏矿物晶格(As酸溶态比例上升)、碱活化释放包裹态重金属(Zn、Pb再分布)等,为评估和管控这些重金属的潜在浸出暴露风险,提出基于连续提取形态分析(BCR)与环境风险指数法(RAC)评价的动态风险评估框架,来追踪重金属的形态演变与风险水平变化,明确Cd等元素属中高风险(RAC > 30%)。结论表明,煤气化渣制备碳硅复合材料是高效资源化与重金属污染协同控制的有效途径,未来应加强多尺度界面反应机制解析、绿色工艺创新、全生命周期评价及智能材料开发,推动技术从实验室走向工业化应用。研究创新性系统揭示了特定工艺中重金属的迁移机制,提出了动态评估与协同控制策略,为煤基固废高值化利用与环境安全提供了重要理论支撑和技术路径。

     

    Abstract: As the main solid waste in the coal conversion process, coal gasification slag is the key challenge for the sustainable development of our country’s modern coal chemical industry under the background of "double carbon". This study focuses on the technical route of high value-added carbon-silicon composites in the preparation of coal gasification slag, and systematically reviews the migration and transformation behaviors of heavy metals and their environmental risk control strategies in the process of preparing carbon-silicon composites from coal gasification slag, aiming to realize the resource utilization of coal gasification slag with “pollution reduction, carbon reduction and synergy”. Firstly, the mineral composition, pore structure and occurrence characteristics of heavy metals (such as Cd, Pb, Zn, etc.) of coal gasification slag are clarified, and it is pointed out that the mineral composition of coal gasification slag is complex, the pore structure is developed, and the highly active heavy metals enriched in fine slag are mainly in the non-residual state, which are easy to be released in acid leaching, calcination and other processes. Secondly, this paper deeply analyzes the various methods and approaches of coal gasification slag to prepare carbon-silicon composites, compares the three resource paths of landfill, building material utilization and composite material preparation, and emphasizes the application advantages of near-zero pollution and high-value component (high specific surface area and functional characteristics) of carbon-silicon composites in the fields of adsorption and catalysis. Finally, the migration mechanism of heavy metals in the preparation of carbon-silicon composites is revealed, including high-temperature volatilization (Hg and Cd enriched in fly ash), pickling to destroy mineral lattices (as acid solubility ratio increases), alkali activation releases encapsulated heavy metals (Zn, Pb redistribution), etc., in order to assess and control the potential leaching exposure risk of these heavy metals, a dynamic risk assessment framework based on continuous extraction morphology analysis (BCR) and environmental risk index method (RAC) evaluation is proposed. To track the morphological evolution and risk level changes of heavy metals, it is clear that Cd and other elements belong to medium and high risk (RAC > 30%). In the future, the analysis of multi-scale interfacial reaction mechanisms, green process innovation, full life cycle evaluation and intelligent material development should be strengthened to promote the technology from laboratory to industrial application. This innovative study systematically reveals the migration mechanism of heavy metals in specific processes, proposes dynamic evaluation and collaborative control strategies, and provides important theoretical support and technical paths for the high-value utilization and environmental safety of coal-based solid waste.

     

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