超长柔性悬吊充填刮板输送机运行阻力量化与动力学研究

Research on quantification and dynamics of running resistance of ultra-long flexible suspended backfilling scraper conveyor

  • 摘要: 柔性悬吊充填刮板输送机作为固体充填开采技术的核心装备,其运行状态优劣直接决定固体充填开采的效率与产能。目前,充填刮板输送机由于超长运距、柔性悬吊等特征,空间位姿与工况形态复杂,存在运行阻力大、有效运输效率低等技术瓶颈。采用悬链线对柔性悬吊充填刮板输送机的弯曲段进行近似,分析了弯曲段中部槽姿态角分布规律;抽象出平直度系数概念表征充填刮板输送机的等效弯曲程度;形成依形分段求解的充填刮板输送机整机形态表征方法;分析了充填刮板输送机的运行阻力来源与影响因素,采用欧拉柔索公式计算弯曲段附加阻力,构建了充填刮板输送机直线段与弯曲段的运行阻力方程;分析了充填工作面运行阻力随工作面长度、平直度系数的变化规律;建立了“平直工况”、“水平弯曲工况”、“垂直弯曲工况”及“耦合弯曲工况”4种弯曲工况的仿真模型,得出4种工况下链传动系统的运动学特性与运行阻力变化规律;经仿真结果与理论计算结果对比,所构建的运行阻力方程准确性可达97%以上;基于运行阻力来源与影响因素,给出了异常工况调控措施与逻辑。工程实践结果表明:通过调控可有效降阻150.72 kN,有效功率提升26.61%,显著提升固体充填刮板输送机的输送效能。

     

    Abstract: As the core equipment of solid backfilling mining technology, the operation status of the solid backfilling scraper conveyor directly determines the efficiency and productivity of solid backfilling mining. Currently, due to characteristics such as ultra-long carrying distance and flexible suspension, the backfilling scraper conveyor exhibits complex spatial position and posture and operational conditions, resulting in technical challenges including high running resistance and low transport efficiency. The bending section of the flexible suspended backfilling scraper conveyor is approximated by using a catenary line, and the attitude angle distribution of the central trough of the bending section is analyzed. The concept of straightness coefficient is abstracted to characterize the equivalent bending degree of the backfilling scraper conveyor. A morphology-adaptive segmented solving method for characterizing the morphology of the whole machine of the backfilling scraper conveyor is formed. The sources and influencing factors of running resistance in backfilling scraper conveyors are analyzed. The additional resistance in bending section is calculated using the Eulerian Catenary Formula, through which the conveyors resistance equations for both straight and bending sections of the backfilling scraper conveyor are established. The variation law of the running resistance of the backfilling face with the length and straightness coefficient of the working face is analyzed. The simulation models are established for four bending operation conditions: straight condition, horizontal bending condition, vertical bending condition, and coupled bending condition, to derive the kinematic characteristics and variations in running resistance of the chain drive system under these conditions. By comparing the simulation results with theoretical calculations, the accuracy of the formulated running resistance equation is found to be over 97%. Based on the sources and influencing factors of running resistance, regulatory measures and logic for abnormal operating conditions are proposed. Engineering practice results indicate that effective resistance reduction of 150.72 kN and a 26.61% increase in effective power can be achieved through regulation. The carrying efficiency of the solid backfill scraper conveyor is significantly improved.

     

/

返回文章
返回