环形自由面辅助TBM盘形滚刀破岩特性试验研究

Experimental study on rock breaking characteristics of TBM disc cutter assisted by annular free surface

  • 摘要: 提高全断面岩石掘进机(Full-face rock tunnel boring machine, TBM)在坚硬或高磨蚀性岩层中的掘进效率是现代隧道工程中的一项重大挑战。工程实践已经证明,自由面辅助破岩是提高TBM掘进效率的有效方法。使用高压水射流建立环形自由面,以更好地模拟实际工程场景。通过垂直贯入试验和回转切削试验研究不同破岩模式的载荷变化、破岩效率、单位岩屑质量。在垂直贯入试验中设置了中置破岩模式和重合破岩模式,进行了2种半径下的试验,同时还进行了无自由面辅助的常规破岩模式试验。在回转切削试验中,进行了3种半径下的常规破岩模式试验,研究了中置破岩模式的载荷(法向力和转矩)和岩石破碎效果。主要结论如下: 在垂直贯入破岩中,常规破岩模式载荷出现了“跃进”现象,中置破岩模式出现了“双峰值”现象,重合破岩模式的破岩效率高于中置破岩模式,中置破岩模式在大块岩屑脱落后,载荷表现出和常规破岩模式相似的连续跃进现象;安装半径影响滚刀的破岩特性,在旋转切削破岩中,常规破岩模式的峰值载荷和平均载荷随安装半径的增大而呈现出增大趋势,而单位功和单位岩屑质量随安装半径的增大逐渐减小;回转切削破岩中,中置模式两次试验的比能均小于常规破岩模式,而单位岩屑质量与破岩效率呈负相关关系,可以通过单位岩屑质量衡量滚刀的破岩效率,且自由面越深,滚刀的破岩效率越高。

     

    Abstract: Enhancing the boring efficiency of full-face rock tunnel boring machines (TBM) in hard or highly abrasive rock formations represents a critical challenge in modern tunnelling engineering. Empirical evidence from field applications has substantiated that free surface assisted rock breaking is an effective method to enhance the boring efficiency of TBMs. A high-pressure water jet is used to create a circular free surface to better simulate the actual engineering scenario. Vertical penetration experiments and rotary cutting experiments are used to study the load change, rock breaking efficiency, and unit rock chip mass of different rock breaking modes. In the vertical penetration experiment, the centre rock breaking mode and overlapping rock breaking mode were set up, and the experiments at two radii were carried out, and the conventional rock breaking mode experiment without free surface assistance was also carried out. In the rotary cutting experiement, the conventional rock-breaking mode experiment under three radii was carried out, and the load (normal force and torque) and rock-breaking effect of the centre rock-breaking mode were studied. The main conclusions are as follows: In vertical penetration rock breaking, the load of the conventional rock breaking mode has a ‘leap forward’ phenomenon, and the centre rock breaking mode has a ‘double peak’ phenomenon, and the rock breaking efficiency of the overlapping rock breaking mode is higher than that of the centre rock breaking mode. In the centre rock breaking mode, after the large rock chips are dislodged, the load shows a continuous ‘leap forward’ phenomenon similar to that of the conventional rock breaking mode. The installation radius affects the rock-breaking characteristics of the disc cutter. In rotary cutting rock breaking, the peak load and average load of the conventional rock-breaking mode show an increasing trend with the increase of installation radius, while the unit work and unit rock chip mass gradually decrease with the increase of installation radius. In rotary cutting rock breaking, the specific energy of the two experiments of the centre mode is smaller than that of the conventional rock breaking mode, while the unit rock chip mass is negatively correlated with the rock breaking efficiency, and the rock breaking efficiency of the disc cutter can be measured by the unit rock chip mass. Moreover, the deeper the free surface, the higher the rock-breaking efficiency of the disc cutter.

     

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