铰接矿车阀控全液压折腰转向系统响应特性分析

Analysis of response characteristics of valve controlled fully hydraulic folding waist steering system for articulated mining vehicles

  • 摘要: 针对当前铰接矿车自身大惯量系统无准确表达线性和非线性特性的动力学模型,以及主流配套应用阀控全液压折腰转向系统转向响应无法直观定量的现状,结合当前典型铰接矿车三段式车体结构及自身大惯量系统的特点,建立了铰接矿车包含前车体沿纵向、侧向、垂向、侧倾、俯仰、横摆运动,后车体相对前车体的侧倾、横摆运动,以及4个车轮旋转运动的12-DOF动力学模型,以满足该类车辆在不同质量分布情况下,且载荷发生剧烈变化时能够求解前后车体的相对运动,并重点完成了阀控全液压折腰系统中变量泵、液压转向器、液压油缸和管路损耗的数学建模。随后分别在Matlab/Simulink平台和ADAMS/view环境中,搭建了数值仿真模型和虚拟样机动力学仿真模型,将2种仿真模型分别按照S形路线行驶工况进行仿真对比分析,以验证所搭建数学模型的准确性和可用性。仿真对比结果表明:所建立的铰接矿车12自由度模型具有较高的可信度,能够较为准确地表达铰接矿车在不同工况下的线性和非线性特性动力学特性。最后,为了进一步验证所搭建模型的可用性,定量准确分析铰接矿车阀控全液压折腰转向系统的转向响应特性,以WXJ15轮边驱动铰接式支架搬运车为研究对象,搭建了包括实验平台、实验场地和实验工况的实验环境,对铰接矿车阀控全液压折腰系统的动静态转向响应特性进行了实车实验分析。实验结果表明:阀控全液压折腰系统应用时,期望转角与实际转角存在着较大的误差,且随着转向频率的增大,误差呈现增大趋势,同时实车转角在较短时间内无法对期望转角进行有效跟踪,转向动态性能较差,形成较大的转向跟随不及时、转向时滞和带宽不足的现象。

     

    Abstract: In response to the current situation where the dynamic model of the articulated mine car's large inertia system does not accurately express linear and nonlinear characteristics, and the mainstream application of valve controlled fully hydraulic folding waist steering system cannot quantitatively reflect the steering response, this article combines the characteristics of the typical three-stage body structure of articulated mine cars and its own large inertia system to establish a 12-DOF system for articulated mine cars, which includes longitudinal, lateral, vertical, lateral, pitch, and yaw movements of the front body, lateral and yaw movements of the rear body relative to the front body, and rotational movements of four wheels The dynamic model is designed to solve the relative motion between the front and rear bodies of this type of vehicle under different weight distributions and drastic changes in load, with a focus on the mathematical modeling of variable pumps, hydraulic steering gears, hydraulic cylinders, and pipeline losses in the valve controlled fully hydraulic bending system. Subsequently, numerical simulation models and virtual prototype dynamic simulation models were built on the Matlab/Simulink platform and ADAMS/view environment, respectively. The two simulation models were compared and analyzed according to the S-shaped driving conditions to verify the accuracy and usability of the built mathematical models. The simulation comparison results show that the 12 degree of freedom model of the articulated mining car established in this paper has high credibility and can accurately express the linear and nonlinear dynamic characteristics of the articulated mining car under different working conditions. Finally, in order to further verify the usability of the model constructed in this paper and quantitatively and accurately analyze the steering response characteristics of the articulated mine car valve controlled fully hydraulic folding waist steering system, the WXJ15 wheel driven articulated support handling vehicle was taken as the research object. An experimental environment including an experimental platform, experimental site, and experimental conditions was built to conduct real vehicle experiments and analysis on the dynamic and static steering response characteristics of the articulated mine car valve controlled fully hydraulic folding waist steering system. The experimental results show that there is a significant error between the expected angle and the actual angle when the valve controlled full hydraulic bending waist system is applied, and the error shows an increasing trend with the increase of steering frequency. At the same time, the actual vehicle angle cannot effectively track the expected angle in a short period of time, resulting in poor steering dynamic performance and significant phenomena such as untimely steering follow-up, steering delay, and insufficient bandwidth.

     

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