煤气化渣基橡胶复合材料的制备及力学−阻燃性能研究

Mechanism analysis of vulcanization and mechanical properties of rubber composites based on coal gasification slag

  • 摘要: 煤气化渣(Coal Gasification Slag,CGS)是煤气化反应过程中无机矿物质和残留的碳质颗粒形成的固态残渣,其综合利用率低,以成本高(30~60元/t)的填埋方式为主。因此,CGS的综合利用一直是社会各界高度关注的问题。以CGS为研究对象,经粉磨工艺处理后获得煤气化渣微粉(Coal Gasification Slag Powder,CGSP)并将其替代部分炭黑用于制备煤气化渣微粉−炭黑/丁苯橡胶复合材料(Coal Gasification Slag Powder-Carbon Black/Styrene-Butadiene Rubber Composite,CGSP-CB/SBR),系统研究CGSP-CB/SBR的力学性能与阻燃性能。采用X射线荧光光谱、X射线衍射仪(XRD)、激光粒度分析仪(LASP)、全自动比表面积测定仪、扫描电子显微镜−能谱分析仪(SEM-EDS)、傅里叶变换红外光谱仪(FTIR)和热重−差热分析仪(TG-DTG)分别测试化学成分、矿物组成、粒度分布、比表面积和孔结构、微观形貌、结构组成及热稳定性。结果表明:CGSP替代N660炭黑(Carbon Black,CB)可促进硫化反应,减少硫化时间。当CGSP替代CB的量为15%时,CGSP-CB/SBR的硫化时间最短且硫化速率指数最大。CGSP-CB/SBR的最低扭矩值(ML)均低于炭黑/丁苯橡胶复合材料(Carbon Black/Styrene-Butadiene Rubber Composite,CB/SBR)的ML(0.318 N·m),并随着CGSP替代CB量的增加ML逐渐降低,CGSP-CB/SBRⅢ的ML最低,为0.259 N·m。CGSP可以改善CGSP-CB/SBR的流动性,降低门尼黏度,增加可塑性。当CGSP替代CB的量为10%时,CGSP-CB/SBRІ的拉伸强度达到18.15 MPa;撕裂强度达到96.65 kN/m,较CB/SBR提高12.51%。当CGSP替代CB的量为10%~20%时,CGSP-CB/SBR的残余质量逐步提高,分别为6.14%、6.50%与9.38%;氧指数均有所提高,分别为19.3%、19.8%与19.4%,其热稳定性与阻燃性提高。

     

    Abstract: Coal gasification slag (CGS) is a solid residue formed from inorganic minerals and residual carbonaceous particles during the coal gasification process. Its comprehensive utilization rate is low, and landfilling at a cost of 30−60 CNY/t is currently the primary disposal method. Therefore, the comprehensive utilization of CGS has received considerable attention. CGS is used as the raw material, and coal gasification slag powder (CGSP) is obtained after grinding. CGSP is then used to partially replace carbon black (CB) for the preparation of coal gasification slag powder–carbon black/styrene-butadiene rubber composites (CGSP-CB/SBR). The mechanical and flame-retardant properties of the CGSP-CB/SBR composites are systematically investigated. The chemical composition, mineral composition, particle-size distribution, specific surface area and pore structure, microstructure, structural composition, and thermal stability are characterized using X-ray fluorescence spectroscopy, X-ray diffraction (XRD), laser particle size analysis (LASP), an automatic specific surface area and pore structure analyzer, scanning electron microscopy coupled with energy-dispersive spectroscopy (SEM-EDS), Fourier transform infrared spectroscopy (FTIR), and thermogravimetric-differential thermal analysis (TG-DTG), respectively. The results show that the vulcanization reaction is promoted and the vulcanization time is shortened by replacing N660 carbon black with CGSP. When 15% of CB is replaced by CGSP, the shortest vulcanization time and the highest cure rate index are obtained for the CGSP-CB/SBR composite. The minimum torque (ML) values of all CGSP-CB/SBR composites are lower than that of the CB/SBR composite (0.318 N·m), and the ML value gradually decreases with increasing CGSP replacement of CB. The lowest ML value of 0.259 N·m is obtained for CGSP-CB/SBR-III. The flowability of the CGSP-CB/SBR composites is improved, while the Mooney viscosity is reduced and the plasticity is increased by the incorporation of CGSP. When 10% of CB is replaced by CGSP, a tensile strength of 18.15 MPa and a tear strength of 96.65 kN/m are obtained for CGSP-CB/SBR-I, representing a 12.51% increase in tear strength compared with the CB/SBR composite. When 10%−20% of CB is replaced by CGSP, the residual mass fractions of the CGSP-CB/SBR composites are gradually increased to 6.14%, 6.50%, and 9.38%, respectively, while the limiting oxygen index values are increased to 19.3%, 19.8%, and 19.4%, respectively. Consequently, improved thermal stability and flame-retardant performance are achieved.

     

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