超深井上部大尺寸井眼稳定性研究

Investigation on wellbore stability of large size borehole of upper part of ultradeep well

  • 摘要: 超深层油气资源将是我国未来能源发展的主战场。超深井存在诸多特有的钻井难题。其中,为给下部超深层预留足够空间,超深井上部需要采用超大尺寸井眼钻进。然而,目前常用的现场钻井设计方法,均未考虑井眼尺寸对井壁稳定性的影响,导致上部大尺寸井眼位置钻井液密度使用不恰当,井壁垮塌现象严重。鉴于此,综合井壁稳定解析模型与不同井眼尺寸的井壁稳定数值模型,探讨了现有井壁稳定性评价方法在大尺寸井眼的适用性,明确了均质与裂缝性地层条件下井眼尺寸对井壁稳定性的影响规律,认为在均质条件下井眼尺寸对井壁岩石稳定性的影响较小,井眼尺寸导致的地层坍塌压力增量不显著,现有井壁稳定解析方法具有较好适用性。但在均质条件下,井眼尺寸会增大井壁失稳区域,易诱发较为严重的垮塌掉块。裂缝发育条件下,大尺寸井眼易切割更多弱结构面,导致井壁应力波动显著、岩石力学稳定性降低、井周垮塌区域增大且垮塌形态具有不规则性,地层坍塌压力明显增加,加剧了井壁失稳问题。随着裂缝发育程度的增大,井眼尺寸对井壁稳定性的影响更显著,井壁力学稳定性减弱。现有井壁稳定解析方法无法考虑井眼尺寸变化对井壁应力的扰动特征,在裂缝性地层的适应性较差。通过不同钻井实例进一步论证了井壁稳定性的尺寸效应,尤其以邻井信息开展钻前井壁稳定评价时,在地层发育裂缝且井眼尺寸变化明显的条件下,必须考虑邻井与待钻井的井眼尺寸差异性。研究成果深化了超深层井壁稳定理论体系,为我国超深层钻井优化设计提供了理论支撑。

     

    Abstract: Ultra-deep oil and gas will be the main field of China's future energy development. There are many unique drilling problems in myriametre ultra-deep wells. Among them, in order to reserve enough space for the lower part of ultra-deep, the upper part of the ultra-deep well needs to be drilled with super large hole size. However, the existing oilfield drilling design methods do not consider the influence of hole size on the stability of borehole wall, which leads to inappropriate drilling fluid density and the serious collapse of large upper hole. In view of this, the applicability of existing borehole stability evaluation methods in large boreholes are discussed by combining conventional analytical model of borehole stability and numerical model of borehole stability with different borehole sizes, and the law of influence of borehole size on borehole stability under homogeneous and fractured formation conditions is clarified. It is concluded that the influence of hole size on rock stability is small under homogeneous conditions, triggering little increment of collapse pressure. The existing analytical method of wellbore stability has good applicability. However, in homogeneous situation, borehole size can increase the area of wellbore instability, causing serious collapsing. When the formation is rich with fractures, it is easy to cut more weak structural planes in the large-size hole, which leads to the stress fluctuation at wall of borehole, decrease of rock stability and the increase of the failure area around the hole and failure area has irregularity. Besides, the collapse pressure increases dramatically, aggravating the problem of wellbore instability. With increasing development degree of fracture, influence of borehole size on wellbore stability becomes stronger and wellbore stability weakens. The existing analytical method of wellbore stability is not able to consider the disturbance of borehole size on wellbore stress, thus it has poor applicability in fractured formation. On this basis, the size effect of wellbore stability is proved through different drilling cases. In particular, for wellbore stability evaluation before drilling on the basis of nearby well, in formation with abundant fractures and borehole size has large change, the wellbore size difference between nearby well and upcoming drilling well has to be considered. The research results have deepened the theoretical system of ultra-deep wellbore stability, and offers theoretical support for optimization design of ultra-deep drilling in China.

     

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