基于Python-Abaqus优化煤矸石−矿井水充填材料配合比

Optimization study on the mixing ratio of coal gangue-mining water filling material based on Python-Abaqus

  • 摘要: 煤矸石制备充填材料规模化应用既能缓解堆积引发的环境压力,又能显著降低采矿充填成本。通过骨料致密堆积技术优化材料结构,是推动充填材料低碳化与性能提升的核心策略。基于煤矸石多级破碎工艺(粗/细双粒级)与高矿化度矿井水协同作用,开发新型低碳膏体充填材料体系。创新性构建基于Abaqus-Python的细观建模方法,实现二维随机多边形与三维随机凹凸多面体骨料的参数化生成,结合Fuller理论方程与试验级配曲线验证模型精度(最优R2=0.985),并分析了充填材料的重金属及无机盐离子的浸出特征。引入裹浆厚度的概念,揭示浆体−骨料体积效应,建立煤矸石−矿井水多尺度协同设计方法,并制备C5/C10 (28 d抗压强度分别为5、10 MPa)2类典型充填材料样品来验证设计的可靠性。研究表明:细观骨料模型可以生成任意级配的二维随机多边形、三维随机凹凸骨料模型,其中3号(粗细骨料7∶3)试样骨料所占体积比最高为65.5%。粗细骨料7∶3 (3号)与6∶4 (4号)配比时,级配曲线趋近Fuller理想状态;3号试样28 d抗压强度达9.7 MPa,较5号、6号试样提升38.20%~41.40%;3号试样浸出指标符合GB 5085.3—2007与GB/T 14848—2017限值要求;C5与C10最优裹浆厚度分别为14~20与23~32 μm,28 d强度均满足工程标准。基于Python-Abaqus优化骨料配合比,协同矿井水制备煤矸石−矿井水充填材料,将为固废基充填材料低碳制备与矿井水资源化利用提供技术范式,并为后期煤矸石−矿井水充填材料的静力学数值模拟开拓思路。

     

    Abstract: The large-scale application of gangue preparation filling materials can not only alleviate the environmental pressure caused by its accumulation, but also significantly reduce the mining filling cost. Optimizing the material structure through dense aggregate accumulation technology is the core strategy to promote the decarbonization and performance enhancement of filling materials. A new low-carbon paste filling material system was developed based on the synergistic effect of multi-stage gangue crushing process (coarse/fine double-granularity) and high mineralized mine water. A detailed modelling method based on Abaqus-Python is constructed to realize the parametric generation of 2D random polygon and 3D random concave-convex polyhedral aggregates, and the accuracy of the model is verified by combining Fuller's theoretical equations with the experimental grading curves (the optimal R2=0.985), and the leaching characteristics of heavy metals and inorganic salts of the filling materials were analyzed. The concept of paste thickness was introduced to reveal the volume effect of slurry-aggregate, establish the multi-scale synergistic design method of gangue-mining water, and prepare two types of typical filling bodies of C5/C10 to verify the reliability of the design. The mesoscale aggregate model could generate two-dimensional random polygon and three-dimensional random concave-convex aggregate models with arbitrary gradation, and specimen No.3 (7∶3 coarse to fine aggregate) had the highest percentage of aggregate by volume at 65.5%. The grading curve tended to be close to Fuller's ideal state when the ratio of coarse and fine aggregates was 7∶3 (No.3) and 6∶4 (No.4); the 28 d compressive strength of specimen No.3 reached 9.7 MPa, which is 38.20%−41.40% higher than that of specimens No.5 and No.6; leaching indexes of No.3 complied with the limits of GB 5085.3—2007 and GB/T 14848—2017. The optimum paste thickness of C5 and C10 slurry was 14−20 μm and 23−32 μm respectively, and the 28 d compressive strength meets the engineering standard. The optimization of aggregate proportion based on Python-Abaqus and the synergistic effect of mining water to prepare gangue-mining water filling material will provide a technical paradigm for the low-carbon preparation of solid-waste-based filling materials and the utilization of water resources in mines; and open up the idea of static numerical simulation of gangue-mining water filling materials in the later stage.

     

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