机械能输入对煤泥絮凝沉降特性的多尺度影响机制及药剂优化研究

Multiscale influence mechanism of mechanical energy input on flocculation and sedimentation characteristics of coal slime and reagent optimization

  • 摘要: 选煤作为煤炭清洁加工利用的源头技术,湿法分选过程中会产生大量粒度小于0.5 mm的煤泥水,其作为多相、多分散的复杂体系,必须进行高效沉降处理以避免环境污染,节约水资源。为探明不同能量输入下煤泥絮凝沉降指标,构建多尺度能量输入条件下煤泥沉降效果综合评价模型,指导现场科学决策煤泥浓缩沉降调控措施。以淮北矿业股份有限公司涡北选煤厂的煤泥作为研究对象,采用黏度计、倒置荧光显微镜、工业相机等仪器系统测量了絮凝剂(阴离子聚丙烯酰胺,APAM)残留、絮团尺寸、上清液灰度、沉降速度等指标。研究表明:能量输入可按指标变化趋势分为4个阶段0~2479247949484948659765978247 J,在第Ⅰ、Ⅲ阶段,APAM残留量变化趋势与煤泥沉降特性呈负相关,表现为APAM残留量降低、上清液灰度上升、絮团尺寸增大、沉降速度增大,沉降效果增强;在第Ⅱ阶段,APAM残留量急剧增大、上清液灰度上升、絮团尺寸增大、沉降速度增大,APAM残留量与沉降特性无明显相关性;在第Ⅳ阶段,APAM残留量重新上升、上清液灰度值急剧下降、能量过大导致絮团破碎、沉降速度接近停滞,沉降效果恶化。基于主成分分析法与熵值法,确定了APAM残留量、絮团尺寸、上清液灰度值、沉降速度的权重系数,构建了多指标煤泥水沉降效果综合评估模型。验证试验表明,在相同沉降条件下,通过调整能量输入可节约APAM用量2 g/t。建立了基于APAM残留量、絮团尺寸、上清液灰度、沉降速度的煤泥水沉降效果综合评估模型,为优化煤泥浓缩过程能量输入和药剂制度提供了理论依据。

     

    Abstract: As the source technology for the clean processing and utilization of coal, wet separation in coal preparation generates a large amount of coal slime water with a particle size of less than 0.5 mm. As a complex multiphase and polydisperse system, this coal slime water must undergo efficient sedimentation treatment to prevent environmental pollution and conserve water resources. The purpose is to explore the flocculation and sedimentation indicators of coal slime under different energy inputs, construct a comprehensive evaluation model for coal slime sedimentation efficiency under multi-scale energy input conditions, and provide guidance for the scientific on-site decision-making of coal slime concentration and sedimentation control measures. Coal slime from Guobei Coal Preparation Plant of Huaibei Mining Co., Ltd. was used as the research object, and instruments such as a viscometer, inverted fluorescence microscope, and industrial camera were employed to systematically measure indicators including residual flocculant (APAM), floc size, supernatant grayscale, and sedimentation velocity. The results show that energy input can be divided into four stages (0‒2479, 24794948, 49486597, and 65978247 J) according to the variation trends of the indicators. In the first and third stages, the variation trend of residual APAM content is negatively correlated with the sedimentation characteristics of coal slime, which is manifested as a decrease in residual APAM content, an increase in supernatant grayscale, an increase in floc size, an increase in sedimentation velocity, and an enhancement of sedimentation efficiency. In the second stage, the residual APAM content increases sharply, while the supernatant grayscale, floc size, and sedimentation velocity also increase, and there is no significant correlation between residual APAM content and sedimentation characteristics. In the fourth stage, the residual APAM content rises again, the supernatant grayscale value drops sharply, excessive energy causes floc breakage, the sedimentation velocity is nearly stagnant, and the sedimentation efficiency deteriorates. Based on the principal component analysis (PCA) method and the entropy weight method, the weight coefficients of residual APAM content, floc size, supernatant grayscale value, and sedimentation velocity were determined, and a multi-index comprehensive evaluation model for coal slime water sedimentation efficiency was constructed. Verification experiments indicate that under the same sedimentation conditions, the APAM dosage can be reduced by 2 g/t by adjusting the energy input. A comprehensive evaluation model for coal slime water sedimentation efficiency based on residual APAM content, floc size, supernatant grayscale, and sedimentation velocity was established, which provides a theoretical basis for optimizing the energy input and reagent system in the coal slime concentration process.

     

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