矿井降温系统压力耦合中试装置流体特性实验

Experiment on fluid characteristics of pressure coupling pilot-scale device for mine cooling system

  • 摘要: 随着煤炭矿井开采深度的持续增加,矿井热害问题愈发严重。作为一种主流的热害防治技术,地面集中式制冷降温系统具有冷凝热排放方便、制冷降温效率高和设备系统简单可靠等诸多优势,广泛应用于我国大型深部矿井的开采中。简述了地面集中式制冷降温系统的组成,重点介绍了核心设备压力耦合装置实现一次高压冷水和二次低压热水之间压力转换的功能,并分析了该装置的应用现状。结合井下实际工艺,搭建了压力耦合中试装置测试平台,对自主设计研发的压力耦合中试装置进行综合性能评测。基于设定的控制策略,在一次高压回路压力约11.5 MPa、二次低压回路压力约4.5 MPa及一次和二次回路流量基本相等前提下,考察了装置在额定流量30 m3/h及流量降为25和20 m3/h 3个工况下的压力、流量和流通阻力损失等特性规律。结果表明:设定的控制策略逻辑可靠、执行准确且实现了装置不同冲程的快速有序切换。装置在额定流量30 m3/h时,高压回路和低压回路流量波动的最大幅度分别为1.14 m3/h(3.9%)和3.20 m3/h(10.6%),低压回路相较于高压回路流量波动更明显,但整体波动幅度有限;高压进口和出口压力波动的最大幅度分别为0.38 MPa(3.3%)和0.41 MPa(3.6%),低压进口和出口压力波动的最大幅度分别为0.17 MPa(3.7%)和0.21 MPa(4.8%),2个回路的压力波动幅度均较小;高压回路和低压回路的流通阻力损失分别为180和150 kPa,基本保持一致。装置在流量降为25和20 m3/h工况条件下,流量和压力变化情况与额定流量为30 m3/h工况下的特性规律类似,表明装置具有较大的流量操作弹性。

     

    Abstract: With the continuous increase of coal mining depth, the problem of mine heat hazard has become more and more serious. As a mainstream technology of heat hazard control, ground centralized refrigeration and cooling system has many advantages, such as convenient condensation heat discharge, high refrigeration and cooling efficiency, and simple and reliable equipment system, and is widely used in the mining of large deep mines in China. The composition of the ground centralized refrigeration and cooling system is briefly described, with a focus on the core equipment pressure coupling device to achieve pressure conversion between the primary high-pressure cold-water and the secondary low-pressure hot-water, and the application status of the device is analyzed. Based on the actual underground process, a pressure coupling pilot-scale device testing platform was built to evaluate the fluid characteristics of the independently designed and developed pressure coupling pilot-scale device. Based on the set control strategy, the pressure, flow rate, and flow resistance loss characteristics of the device were investigated under three operating conditions: rated flow rate of 30 m3/h and reduced flow rates of 25 and 20 m3/h, with the pressure of about 11.5 MPa in primary high-pressure circuit, the pressure of about 4.5 MPa in secondary low-pressure circuit, and a flow rate of the primary and secondary circuits that were basically equal. The results indicate that the set control strategy is logically reliable, executed accurately, and achieves fast and orderly switching between different strokes of the device. At a rated flow rate of 30 m3/h, the maximum amplitude of flow fluctuations in the high and low pressure circuits is 1.14 m3/h (3.9%) and 3.20 m3/h (10.6%), respectively, and the flow fluctuation of low-pressure circuit is more obvious than that of high-pressure circuit, but the overall fluctuation amplitude is limited; The maximum amplitude of pressure fluctuations at the high-pressure inlet and outlet of the device is 0.38 MPa (3.3%) and 0.41 MPa (3.6%), respectively, and the maximum amplitude of pressure fluctuations at the low-pressure inlet and outlet is 0.17 MPa (3.7%) and 0.21 MPa (4.8%), respectively, and the pressure fluctuations in both circuits are relatively small; The flow resistance losses of the high and low pressure circuits are 180 and 150 kPa, respectively, which are basically consistent. Under the working conditions of reducing the flow rate to 25 and 20 m3/h, the changes in flow rate and pressure of the device are similar to the characteristics of the rated flow rate of 30 m3/h, indicating that the device has significant flexibility in flow operation.

     

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