基于近场局部坐标系的巷道断面轮廓视觉精准感知方法

Visual accurate perception method of roadway section contour based on near-field local coordinate system

  • 摘要: 巷道成形控制是巷道掘进的关键环节,摄影测量作为一种简单高效的测量技术被应用于巷道断面轮廓成形感知中,但由于巷道复杂环境的特性,加之掘进工作面受限空间不适合布置外设,摄影测量进行图片采集时会不可避免地产生噪点与畸变,影响测量精度。为了实现巷道轮廓尺寸简单精确测量和巷道精准成型控制,探究了单目视觉下的掘进设备空间坐标系向成像坐标系的映射关系,构建了以近场局部坐标系为标准的测量体系,讨论了近场局部坐标系相较于传统坐标系的优势,形成了基于近场局部坐标系的实时测量开挖轮廓成型效果的控制机理,并给出了设备与断面不同距离情况下的调控机制。为了验证所提方法的有效性,在实验室中搭建了轮廓参数动态视觉感知实验平台。实验结果表明,在28、30和32 mm 3种不同型号钻头截割时,基于近场局部坐标系的测量模型对于断面截割线性尺寸的动态测量最大误差为1.4 mm,相比之下直接根据投影关系测量的最大误差达到5.6、28和30 mm钻头的情况下参照物的使用使最大测量误差降低了约67%,32 mm钻头情况下误差降低约了37.5%,有参照物测量精度显著优于无参照物测量。另外,得到了测量误差随截割断面与参照物间距的变化规律,在单目相机与参照物固定距离50 cm的前提下,参照物与截割断面距离为105 cm时测量误差最小,距离35 cm时测量误差最大,距离从5 cm到25 cm和从35 cm到145 cm的过程中,测量误差呈现下降趋势。进一步地,总结了在参照物与截割断面非严格平行场景下的测量误差调控规律,测量误差随参照物与截割断面夹角增大呈非线性上升趋势。当夹角超过40°时,误差显著增加,最大达到 35.787 mm;而在夹角在30°范围内,误差与平行状态基本一致,且待测量断面轮廓一端与相机光心对齐可有效抑制误差增长。该视觉感知方法无需外设以及复杂软硬件配套,能够低成本地应用于空间受限、环境复杂的掘进工作面巷道,可以有效降低煤矿巷道中相机畸变导致的视觉测量误差,能够实现巷道轮廓线性参数简单精确的动态测量。

     

    Abstract: Roadway shape control represents a critical aspect of roadway excavation. Photogrammetry, as a simple and efficient measurement technology, has been applied to perceive the contour formation of roadway cross-sections. However, due to the complex environmental characteristics of roadways and the limited space in the excavation face—where external equipment installation is impractical—noise and distortion inevitably occur during image acquisition via photogrammetry, thereby affecting measurement accuracy. To achieve simple and precise measurement of roadway contour dimensions and enable accurate roadway shape control, this study investigates the mapping relationship from the spatial coordinate system of excavation equipment to the imaging coordinate system under monocular vision. A measurement system is established with the near-field local coordinate system (NF-LCS) as the standard, and the advantages of NF-LCS over traditional coordinate systems are discussed. A control mechanism for real-time measurement of excavation contour formation based on NF-LCS is developed, accompanied by a regulation mechanism for different distances between equipment and the cross-section. To validate the proposed method, a dynamic visual perception experimental platform for contour parameters was constructed in a laboratory. Experimental results demonstrate that when cutting with 28, 30, and 32 mm drill bits, the measurement model based on NF-LCS yields a maximum dynamic measurement error of 1.4 mm for the linear dimensions of the cross-sectional cutting. In comparison, direct measurement based on projection relationships exhibits a maximum error of 5.6 mm. The use of a reference object reduces the maximum measurement error by approximately 67% for 28 mm and 30 mm drill bits, and by approximately 37.5% for the 32 mm drill bit, confirming significantly higher measurement accuracy with a reference object than without. Additionally, the study reveals the variation law of measurement error with the distance between the cutting cross-section and the reference object: with a fixed distance of 50 cm between the monocular camera and the reference object, the measurement error is minimized at 105 cm and maximized at 35 cm. The error decreases when the distance ranges from 5 cm to 25 cm and from 35 cm to 145 cm. Furthermore, the regulation law of measurement error in non-strictly parallel scenarios between the reference object and the cutting cross-section is summarized: the error increases nonlinearly with the angle between them. When the angle exceeds 40°, the error significantly increases, reaching a maximum of 35.787 mm. Within a 30° angle range, the error is comparable to that in the parallel state, and aligning one end of the contour to be measured with the camera's optical center effectively suppresses error growth. This visual perception method, requiring no external equipment or complex software-hardware systems, enables low-cost application in space-constrained and complex excavation faces. It effectively mitigates visual measurement errors caused by camera distortion in coal mine roadways and achieves simple, precise, and dynamic measurement of roadway contour linear parameters.

     

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