240 t/h循环流化床锅炉超低负荷试验研究

Experimental investigation of 240 t/h circulating fluidized bed boiler under ultra-low load conditions

  • 摘要: 循环流化床锅炉在超低负荷运行时,存在煤耗高、主汽温度低和NOx排放值无法满足50 mg/m3以下环保限值的技术瓶颈,严重制约了循环流化床锅炉的深度灵活调峰应用。在1台240 t/h高温高压循环流化床锅炉的炉膛两侧墙,各耦合了1支24 MWth煤粉流态化自预热器,通过循环流化床主炉膛给粒煤和预热器给粉耦合燃烧方式,提升循环流化床低负荷燃烧的炉膛上部温度,并利用预热燃料还原循环流化床密相区已生成NOx的技术思路,破解循环流化床锅炉低负荷燃烧的技术难题。结果表明:煤粉自预热温度达到800 ℃以上,实现了锅炉负荷25%(预热给粉15%+主炉膛给煤10%)和锅炉负荷20%(预热给粉10%+主炉膛给煤10%)的稳定运行,且在超低负荷下,仅通过炉内喷氨,NOx原始排放分别为38.2和47.5 mg/m3,均达到了超低NOx排放标准,锅炉热效率分别为91.52%和91.09%。锅炉负荷25%和20%时,循环流化床主炉膛密相区温度均高于750 ℃,且锅炉负荷25%时,主炉膛出口温度达到670 ℃,形成了循环流化床锅炉超低负荷稳定、高效、清洁燃烧的技术方案和运行方式。试验研究结果为循环流化床锅炉深度灵活调峰技术研发和工程应用提供了重要支撑。

     

    Abstract: Circulating fluidized bed (CFB) boiler with low load operation is facing technical challenges, including high coal consumption amount, low main steam temperature, and extremely difficult satisfaction to ultra-low NOx emission regulation of 50 mg/m3, which all severely limited the industrial application of the deep peak-shaving technology of CFB boiler. A new technological route was proposed and adopted in a 240 t/h CFB boiler, with two fluidized self- preheaters (heat capacity: 24 MW) installed in the left side wall and right side wall, respectively. By coupling particle coal supplied into the main furnace of the CFB and pulverized coal supplied into the preheater, the upper temperature of the main furnace was increased, the reduction efficiency of NOx with preheated fuel was enforced, and the technical problems was expected to be solved for CFB boiler with low load combustion. The investigation results show that the self-preheating temperature of pulverized coal in the preheater is higher than 800 ℃, and the stable operations separately in 25% load and 20% load were achieved. Also only with NH3 injection into the furnace, the NOx emission were 38.2 mg/m3 in 25% load and 47.5 mg/m3 in 20% load, satisfying the regulation of ultra-low NOx emissions. With the ultra-low load, the temperature in the dense zone of the main furnace is over 750 ℃, creating a beneficial condition for high-efficient combustion of coal particles supplied into the CFB. When the boiler load being 25%, the outlet temperature of the main furnace is over 670 ℃, forming a technical scheme of stable, high-efficient, and clean combustion with ultra-low load. The experimental results provide important support for research development and industrial application on the deep and flexible peak-shaving of CFB boiler.

     

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