深层煤岩气体多级压裂固井水泥环密封劣化机制

Mechanism of cement sheath sealing degradation in multistage fracturing of deep coalbed methane

  • 摘要: 深层煤岩气多级压裂工况下,顶部压裂段固井水泥环所处载荷环境复杂,井筒受高压及多轮次交变载荷的影响,水泥环易损伤,导致其密封性能劣化,严重制约深层煤岩气安全开采与高效开发。首先,基于深层煤岩气顶部压裂段水泥环应力分布特征,建立力学等效模型,并考虑井下套管−水泥环−煤岩服役状态,结合水泥环密封完整性评价仪,构建等效物理模拟试验方法,分析多级压裂工况下的水泥环密封性;然后,开展三轴循环加卸载、扫描电镜、核磁共振测试与水泥环应力分析,探究多级压裂工况下深层煤岩气顶部压裂段水泥环密封劣化机制。结果表明:深层煤岩气固井水泥环承载能力良好,能够承受165 MPa套管内压而不发生破坏;在75 MPa、45周次多级压裂载荷下,深层煤岩气顶部压裂段水泥环仍能保持密封性,但出现了多条未贯穿轴向裂缝;受深层煤岩低弹性模量的影响,水泥环应力增大,同时在多级压裂工况下,水泥环内部孔隙处的应力集中引发水泥环损伤萌生,且该损伤随压裂级数的增加而累积,是引发水泥环局部开裂、导致顶部压裂段固井水泥环密封劣化风险增加的主要原因。研究成果为深层煤岩气多级压裂固井水泥环密封性评价提供了新方法,对进一步认清深层煤岩气多级压裂固井水泥环密封劣化机制提供了理论支撑。

     

    Abstract: Under multi-stage fracturing conditions for deep coalbed methane, the cement sheath of the upper fracturing section is subjected to a complex loading environment. The high pressure within the wellbore, combined with multiple cycles of alternating loads, can induce damage to the cement sheath, thereby degrading its sealing performance. This issue significantly hinders the safe extraction and efficient development of deep coalbed methane. Based on the stress distribution characteristics of the cement sheath in the upper fracturing section of deep coalbed methane, the study developed a mechanical equivalent model. By considering the operational state of the downhole casing - cement sheath - coalbed methane system and integrating the evaluation instrument for cement sheath sealing integrity, an equivalent physical simulation experimental method was established to assess the sealing performance of the cement sheath under multi-stage fracturing conditions. Triaxial loading-unloading cyclic tests, scanning electron microscopy, nuclear magnetic resonance measurements, and stress evaluation of the cement sheath were performed to investigate the sealing degradation mechanism of the cement sheath in the upper fracturing section under multi-stage fracturing conditions of deep coalbed methane. Research indicates that the cement sheath in deep coalbed methane exhibits excellent load-bearing capacity and can endure a 165 MPa internal casing pressure without sustaining damage. Under a cyclic multi-stage fracturing load of 75 MPa over 45 cycles, the cement sheath at the upper part of the deep coalbed methane fracturing section retains its sealing capability. However, multiple non-penetrating axial cracks have developed. The low elastic modulus of deep coalbed influences the stress distribution in the cement sheath. Under multi-stage fracturing conditions, stress concentration at the internal pores of the cement sheath leads to the initiation of damage, which accumulates as the number of fracturing stages increases. This phenomenon is the primary cause of localized cracking in the cement sheath and the elevated risk of sealing degradation in the top fracturing section. The research findings present a novel approach for assessing the sealing performance of cement sheaths in multi-stage fracturing for deep coalbed methane. Additionally, these results provide critical theoretical support for advancing the understanding of the mechanisms underlying the sealing degradation of cement sheaths in such operations.

     

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