基于数字岩石力学的煤岩截割参数优化准则

Optimization criteria for coal rock cutting parameters based on digital rock mechanics

  • 摘要: 巷道掘进是煤炭开采及基础设施建设中的关键环节,其掘进效率和安全性直接影响工程经济性和人员生命安全。然而,煤矿巷道掘进全过程的截割参数优化仍面临诸多科学难题,且随着煤矿开采向深部进军,更为复杂的地质环境对截割参数优化提出了更高要求。为解决数字化时代掘进全过程的截割参数智能高效优化问题,结合以物性透明、结构透明和应力透明为核心的数字岩石力学方法论,提出复杂掘进环境下截割优化的全新解决方案。针对煤岩机械截割性能的精确评价问题,基于裂隙张量理论,多维度定量描述裂隙结构,实现了煤岩裂隙结构与可截割性之间的定量表征;针对截割滚筒截齿协同破岩问题,利用数字岩石力学求解器CoBums开展多齿协同破岩数值模拟,揭示了动态截割力与应力波传播规律;针对掘进截割工法缺乏智能截割规划问题,结合煤岩多源数据融合技术,优化了截割工艺参数的动态调整;针对巷道掘支协同作业与支护动态调整问题,利用可控震源和随掘地震探测技术,掌握井下煤岩体应力与非连续结构时间−空间演化规律,进而动态优化时间−空间分区支护参数;针对“深地”巷道低扰动高效截割技术问题,通过实验室及现场工程尺度的低扰动截割破岩研究,明确了掘进扰动与应力方向的关系,为减少动力灾害风险提供了指导。数字岩石力学方法与煤岩截割性、多齿协同破岩、低扰动截割及支护优化等方面的结合,为煤矿巷道掘进效率提升、灾害防控及智能化发展提供了技术支持,有助于推动掘进截割参数从经验判断向数字化、智能化自动优化的转变。

     

    Abstract: Tunneling is a critical process in coal mining and infrastructure construction, where its efficiency and safety directly impact economic performance and human life protection. However, the optimization of cutting parameters throughout the tunneling process in coal mines still faces many scientific challenges. Moreover, as coal mining advances into deeper areas, the more complex geological environment poses higher requirements for the optimization of cutting parameters. To address the issue of intelligent and efficient optimization of cutting parameters throughout the tunneling process in the digital age, a new solution for cutting optimization in complex tunneling environments by integrating the digital rock mechanics is proposed, which is centered on physical transparency, structural transparency, and stress transparency. To accurately evaluate the mechanical cutting performance of coal and rock, based on the crack tensor theory, the crack structure is quantitatively described in multiple dimensions, achieving a quantitative characterization of the relationship between the crack structure of coal and rock and their cuttability. To solve the problem of multi-tooth cooperative rock breaking of the cutting drum, numerical simulations of multi-tooth cooperative rock breaking were conducted using the digital rock mechanics solver CoBums, revealing the dynamic cutting force and the propagation law of stress waves. To address the lack of intelligent cutting planning in tunneling methods, the dynamic adjustment of cutting process parameters was optimized by integrating multi-source data fusion technology of coal and rock. To tackle the problem of coordinated tunneling and support operations and dynamic adjustment of support parameters, the time-space evolution laws of stress and discontinuous structures of underground coal and rock masses were grasped by using controllable seismic sources and in-situ seismic detection technology, thereby dynamically optimizing the time-space zonal support parameters. To solve the problem of low-disturbance and high-efficiency tunneling technology in deep underground tunnels, through laboratory and field-scale studies on low-disturbance cutting and rock breaking, the relationship between tunneling disturbance and stress direction was clarified, providing guidance for reducing the risk of dynamic disasters. Digital rock mechanics has made significant advances in coal rock cuttability, multi-cutter cooperative rock breaking, low-disturbance cutting, and support optimization, providing technical support for improved tunneling efficiency, disaster prevention, and intelligent development. This approach shifts the optimization of cutting parameters from experience-based judgment to automated, digital, and intelligent methods.

     

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