纳米SiO2改性超细水泥复合注浆材料水化特性与力学性能

Hydration characteristics and mechanical property of superfine cement composite grouting materials modified by nano-SiO2

  • 摘要: 为探索新型高性能矿用水泥基注浆材料,改善全长锚固支护体系承载效果,以超细硅酸盐水泥为胶凝材料,膨胀剂、速凝剂、减水剂为外加剂,利用纳米SiO2改性获得一种高强度超细水泥复合注浆材料;基于不同表征手段探究纳米SiO2掺量(0、0.5%、1%与2%)对复合注浆材料的浆液性能、力学特性、水化产物、微观结构与水化热的影响规律,揭示纳米SiO2对超细水泥注浆材料的耦合作用机理;并将其作为全长锚固剂进行室内模型试验,分析纳米SiO2改性前后全长锚固体系的力学承载性能。结果表明,随纳米SiO2掺量增加,超细水泥注浆材料的流动度不断减小,凝结时间呈先增大后减小趋势,初凝与终凝时间差距缩短;适宜SiO2能有效改善材料的抗压强度与抗折强度,尤其1%掺量条件下复合注浆材料力学性能达到最佳,结石体1 d抗压、抗折强度分别提升49.6%、91.4%,28 d抗压强度提升34.6%,早期力学强度优化显著。热力学建模、水化热、XRD及SEM表征证实,纳米SiO2会缩短诱导期,加速水化进程,通过火山灰效应促进Ca(OH)2消耗生成更多C-S-H胶凝产物,提升结石体致密性,其增强机理主要归为纳米SiO2对超细水泥复合注浆材料的微集料填充效应、火山灰效应与晶核效应等协同作用。在全长锚固体系力学拉拔试验中,1%纳米SiO2改性锚固剂体系的峰值拉拔荷载、对应滑移量分别提升59.7%、177%,峰后荷载曲线下降相对平缓,显示了增强的力学承载特性和抗失效能力。

     

    Abstract: In order to explore a new type of high-performance cement based grouting material for mining and improve the bearing effect of the full-length anchoring support system, a high-strength superfine cement composite grouting material was obtained by using ultra-fine Portland cement as cementing material modified with nano-SiO2, expanding agent, accelerating agent and water reducing agent as admixture. Based on different characterization methods, the effects of nano-SiO2 content (0, 0.5%, 1% and 2%) on the slurry performance, mechanical properties, hydration products, microstructure and hydration heat were investigated for the composite grouting materials. The coupling mechanism of nano-SiO2 to superfine cement grouting material was revealed. In addition, it was used as a full-length anchoring agent in laboratory model test, and the mechanical load bearing property of the full-length anchoring system before and after nano-SiO2 modification were analyzed. The results show that with the increase of nano-SiO2 content, the fluidity of the superfine cement slurry decreases, the setting time increases first and then decreases, and the gap between the initial and final setting time decreases. Suitable SiO2 can effectively improve the compressive strength and flexural strength of the materials. Especially, the mechanical properties of the composite grouting material reach the best under the condition of 1% content. The compressive strength and flexural strength of the hardened specimen increase by 49.6% and 91.4% at 1 d age, respectively. At 28 d age, the compressive strength increases by 34.6%, and the early mechanical strength is significantly optimized. Thermodynamic modeling, hydration heat, XRD and SEM confirm that nano-SiO2 can shorten induction period and accelerate hydration process. Moreover, it promotes Ca(OH)2 consumption to generate more C-S-H gelling products by volcanic ash effect, resulting in increased hardened specimen densification. The enhancement mechanism can be attributed to the synergistic effect of nano-SiO2 with micro-aggregate filling effect, volcanic ash effect and crystal nucleus effect on superfine cement composite grouting material. In the mechanical pulling test of the full-length anchoring system, the peak pulling load and corresponding slip of the 1% nano-SiO2 modified anchoring agent system increases by 59.7% and 177% respectively. The post-peak load curve decreases relatively smoothly, demonstrating enhanced mechanical bearing characteristics and anti-failure ability.

     

/

返回文章
返回