钠盐种类对煤灰熔融特性的影响规律及机理

Influence and mechanism of sodium salt type on the coal ash fusibility

  • 摘要: 含盐废水具有污染成分复杂、处理成本高、难度大等特点,处理不当会对造成严重的生态环境破坏。焚烧法是一种含盐废水无害化处置方法,但因含盐废水中碱金属盐类可能造成灰熔融温度降低,造成焚烧设备腐蚀及积灰结渣等问题,因此有必要对含盐废水中常见盐类和煤掺混燃烧过程对煤灰熔融特性的影响及机理进行研究。采用浸渍法将含盐废水中常见的3种盐NaCl、Na2SO4、NaNO3分别负载至2种燃煤中,并在815℃的温度下进行制灰,获得不同煤样的灰样。针对负载不同钠盐的灰分样品进行灰熔点测试。研究发现,3%钠盐掺混比例下,NaCl、Na2SO4、NaNO3掺混均会显著降低煤灰熔融温度,煤1的变形温度和软化温度均在负载Na2SO4最高、负载NaCl时最低,造成煤灰结渣。同时,煤1负载3种钠盐之后,Rz>2.5,均有严重结渣的倾向。NaCl对灰熔融温度的影响尤为显著,且会产生副产物HCl,而Na2SO4和NaNO3对不同煤种的影响略有不同。此外,灰分样品的元素组成表明,相比于无钠盐负载时,灰分颗粒中的碱金属元素Na、Fe、Ca的总含量有所增加。根据扫描电子显微镜和X射线衍射分析,煤1灰−NaCl颗粒与颗粒之间存在明显的黏结现象,灰样中还生成了NaAlSiO4、KNa3(AlSiO4)4等低熔点物质,并可能进一步形成低温共熔体,造成NaCl负载煤样燃烧过程易发生结渣。因此,含盐废水的浓缩液或结晶盐和煤掺混燃烧时,必须严格控制掺混比例,尤其是NaCl含量较高的废水。

     

    Abstract: Salinity waste water is characterised by complex pollution components, high treatment costs and difficulties, and improper treatment can cause serious ecological damage. Incineration is a harmless disposal method of salinity waste water, but because the alkali metal salts in salinity waste water may cause the ash melting temperature to decrease, resulting in corrosion of incineration equipment and accumulation of ash slag and other problems. Therefore, it is necessary to study the effects and mechanisms of common salts in saline wastewater and coal blending combustion process on the melting characteristics of coal ash. Three common salts NaCl, Na2SO4, and NaNO3 from saline wastewater were loaded into two kinds of combustion coals by impregnation method and ash production was carried out at a temperature of 815°C to obtain ash samples from different coal samples. Ash melting point tests were performed for ash samples loaded with different sodium salts. It was found that under 3% sodium salt blending ratio, NaCl, Na2SO4 and NaNO3 blending will significantly reduce the coal ash melting temperature, resulting in coal ash slagging. The deformation and softening temperatures of coal 1 were both highest when loaded with Na2SO4 and lowest when loaded with NaCl. Meanwhile, after loading the three sodium salts on Coal 1, Rz was greater than 2.5, and all of them had a tendency to severe slagging. Effect of NaCl on the ash melting temperature is particularly significant, and it will produce by-products of HCl, resulting in the corrosion of heated surfaces, and the effects of Na2SO4 and NaNO3 on different coal types are slightly different. In addition, the elemental composition of the ash samples showed an increase in the total content of the alkali metal elements Na, Fe, and Ca in the ash particles as compared to that in the absence of sodium salt loading. According to the scanning electron microscopy and X-ray diffraction analysis, there was an obvious bonding phenomenon between coal 1 ash-NaCl particles and particles, and low melting point substances such as NaAlSiO4 and KNa3(AlSiO4)4 were also generated in the ash samples, and they may further form a low-temperature eutectic, which resulted in the susceptibility to slagging during the combustion process of the NaCl-loaded coal samples. Therefore, when the concentrate or crystallized salt of salt-containing wastewater and coal are mixed and burned, the mixing ratio must be strictly controlled, especially for wastewater with high NaCl content.

     

/

返回文章
返回