融合综采装备姿态约束的采煤机截割路径规划方法研究

Multi-dimensional constraint-based coal mining machine cutting path planning technology

  • 摘要: 采煤机截割路径规划是实现综采工作面智能化开采的关键问题之一。现有的采煤机截割路径规划技术对综采装备在截割空间的适应性考虑不全,缺乏综采装备对截割顶板和底板、工作面方向与工作面推进方向4个维度约束的综合考虑。针对此问题,提出一种融合煤层地质特征和综采装备姿态多维约束的采煤机截割路径规划方法。首先根据综采工作面开采工艺要求,建立了以液压支架、刮板输送机与采煤机姿态为约束条件的工作面截割空间约束模型,实现煤层顶底板异常区域搜索。然后构建以最小割矸量、最小漏采量为优化目标,以液压支架、刮板输送机与采煤机在截割空间的通过性与姿态限制为约束条件的异常区域优化模型,利用NSGA-Ⅱ算法求解最优截割路径。仿真试验结果表明:规划后整体割矸率为0.11%,采煤率可达99.78%,煤层顶底板截割规划路径平滑可靠,在煤层断层处,沿工作面与工作面推进方向截割规划路径均消除了断层现象,综采装备布置姿态得到有效改善,刮板输送机中部槽垂直弯曲度最大值由18°优化至2.5°,液压支架俯仰角由−10°~35°优化至−12°~8°,液压支架横滚角由0°~25°优化至−4°~12°,液压支架顶梁间距由−0.7~0.8 m优化至0~0.18 m,液压支架顶梁俯仰角由−20°~20°优化至−4°~4°,液压支架歪斜角由−40°~40°优化至−5°~2°。所建立的方法能够实现在三维地质模型的基础上进行采煤机截割路径规划,有效提升采煤率、降低割矸率并且提升综采装备在截割空间的适应性,为智能化综采工作面高效常态化运行提供了可借鉴的技术手段。

     

    Abstract: The cutting path planning technology for coal mining machines is one of the key technologies for achieving intelligent mining in fully mechanized mining faces. Existing cutting path planning techniques do not fully consider the adaptability of mining equipment in the cutting space, and lack comprehensive consideration of the constraints in four dimensions, namely the roof and floor of the mining seam, the direction of the mining face, and the advancing direction of the mining face. To address this issue, this paper proposes a cutting path planning method for coal mining machines that integrates geological characteristics of the coal seam and multidimensional constraints of the mining equipment’s posture. First, based on the operational requirements of the fully mechanized mining face, a cutting space constraint model is established with the posture of hydraulic supports, scraper conveyors, and coal mining machines as the constraint conditions. This model enables the detection of abnormal areas in the coal seam’s roof and floor. Then, an optimization model is constructed with the objective of minimizing the amount of rock spoilage and missed coal, subject to the constraints of the mining equipment’s passability and posture limitations within the cutting space. The NSGA-II algorithm is used to solve for the optimal cutting path. The simulation results show that, after optimization, the overall overall gangue cutting rate is 0.11%, and the coal recovery rate can reach 99.78%. The cutting planning path for the coal seam top and bottom plates is smooth and reliable. In areas with faulted geology, the planned cutting paths along the working face and the direction of the working face advancement effectively eliminate faulting phenomena. The deployment posture of the fully mechanized mining equipment have been significantly improved. The maximum vertical curvature of the scraper conveyor’s central trough is reduced from 18° to 2.5°, the pitch angle range of the hydraulic supports is optimized from −10°-35° to −12°-8°, the roll angle range of the hydraulic supports is optimized from 0°-25° to−4°-12°, the spacing range between the hydraulic support beams is optimized from −0.7-0.8 m to 0-0.18 m, the pitch angle of the hydraulic support beams is optimized from −20°-20° to −4°-4°, and the tilt angle of the hydraulic supports is optimized from −40°-40° to −5°-2°. The proposed method enables the cutting path planning for coal mining machines based on a three-dimensional geological model, effectively improving the coal recovery rate, reducing rock spoilage, and enhancing the adaptability of fully mechanized mining equipment in the cutting space. This method provides a valuable technical approach for the efficient and continuous operation of intelligent fully mechanized mining faces.

     

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