图像识别智能放煤含矸率高精度预测研究(Ⅱ)—煤流内部含矸率

Prediction of rock mixed ratio in image-based intelligent control of caving door in longwall top coal caving face part Ⅱ: inside rock mixed ratio of coal flow

  • 摘要: 图像识别智能放煤技术的主要任务是通过分析图像监测煤流含矸率,进而确定放煤口关闭时机,然而通过二维图像无法直接获得煤岩块体三维形态以及煤流堆积信息。在煤流表面含矸率识别基础上,针对煤流内部含矸率识别难题,以煤岩形态学研究为基础,提出了一种煤岩块体形态学基因的定点诱变新技术,研究了不同诱变位点、不同诱变强度下的煤岩块体形态学特征变化规律,量化了煤岩块体形态学基因位点与煤岩块体宏观、细观以及微观形态学特征的关系,探究了快速批量生成具有预期形态学特征分布的煤岩块体群的可行性。研究了刮板牵引扰动下的煤流煤岩块体的堆积特征,确定了煤流表面含矸率与煤流内部含矸率的映射关系,综合考虑煤岩块体不规则形状以及煤流堆积叠压因素,建立了基于区间体积含矸率的累积体积含矸率预测模型。研究结果表明:煤岩块体不同尺度形态学特征被存储在形态学基因的不同位点中,形态学基因位点越大,所存储的形态学特征就越细微,将形态学基因进一步划分为宏观、细观和微观形态学基因。利用形态学引物对煤岩块体宏观、细观和微观形态学基因进行定点诱变,实现对块体特定尺度形态学特征的精准修饰和可控变异,可以用于快速批量生成具有预期形态学特征分布的煤岩块体群。确定了图像识别智能放煤技术合适的图像采集位置,充分利用刮板的牵引、扰动,改变了煤流堆积状态,提升了煤流内部体积含矸率预测精度。使用区间含矸率代替瞬时含矸率作为关闭放煤口的依据,可以在不明显增大含矸率的前提下,增大放煤时间、提高采出率。累积体积含矸率预测模型的决定系数为0.9783,实现了利用二维图像对煤流内部体积含矸率的合理预测,进一步提出了基于双能X射线透射技术的煤流内部含矸率预测精度保障策略,为保障复杂条件下智能放煤含矸率预测精度提供了思路。

     

    Abstract: The main task of image-based intelligent control of caving door in longwall top coal caving face is to monitor the rock mixed ratio of coal flow by analyzing the image, and then determine the closing time of caving door. However, the three-dimensional shape of coal rock particle and the accumulation information of coal flow cannot be directly obtained by two-dimensional image. Based on the recognition of rock mixed ratio on the surface of coal flow, aiming at the recognition of inside rock mixed ratio of the coal flow, a novel method of site-directed mutagenesis (SDM) for morphological genes of coal and rock particles was proposed. The morphological characteristics of coal rock particles under different mutagenesis sites and different mutagenesis intensities were studied. The relationship between morphological gene sites of coal rock particles and macro-, meso- and micro-morphological characteristics of coal rock particles was quantified, and the feasibility of rapid batch generation of coal rock particle cluster with expected morphological characteristics distribution was explored. The accumulation characteristics of coal rock particles under the disturbance of rear armored face conveyor (rear AFC) are studied, and the mapping relationship between the surface rock mixed ratio and the inside rock mixed ratio coal flow is determined. Considering the irregular shape of coal rock particles and the stacking pressure of coal flow, a prediction model of cumulative volume-based rock mixed ratio based on interval volume-based rock mixed ratio is established. The research shows that the morphological characteristics of different scales of coal rock particles are stored in different sites of morphological genes. The larger the morphological gene sites, the finer the morphological characteristics stored. The morphological genes are further divided into macro-, meso- and micro-morphological genes. By using morphological primers to site-directed mutagenesis on the morphological genes of coal and rock particles to realize the precise modification and controllable variation of the morphological characteristics of the specific scale of the particle, which can be used to quickly generate the coal and rock particle cluster with the expected morphological characteristics distribution. The appropriate image acquisition position of image-based intelligent control of caving door is determined, and the traction and disturbance of the rear AFC are utilized to change the accumulation characteristics of the coal flow and improve the prediction accuracy of the internal volume-based rock mixed ratio of the coal flow. Using the interval rock mixed ratio instead of the instantaneous rock mixed ratio as the basis for closing the caving door can increase the drawing time and improve the coal recovery rate without significantly increasing the rock mixed ratio. The determination coefficient of the cumulative volume-based rock mixed ratio prediction model is 0.9783, which realizes the reasonable prediction of the internal volume-based rock mixed ratio of the coal flow by using the two-dimensional image. A strategy to ensure the prediction accuracy of the internal rock mixed ratio of coal flow based on dual-energy X-ray transmission technology was further proposed, which provides a novel approach to guarantee the prediction accuracy of rock mixed ratio under complex conditions.

     

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